先鋒干燥官方網(wǎng)站 先鋒閃蒸干燥機(jī)網(wǎng) 先鋒噴霧干燥機(jī)網(wǎng) 先鋒真空干燥機(jī)網(wǎng) 先鋒振動(dòng)流化床網(wǎng) 先鋒盤式干燥機(jī)網(wǎng)
先鋒智能 創(chuàng)建于1997年
Wykes盤式干燥機(jī)是設(shè)計(jì)用于連續(xù)加工的范圍廣泛的濕固體產(chǎn)品的過程中遇到的食品，寵物食品和渲染行業(yè)的表面接觸干燥器。 Wykes催干劑中安裝了許多應(yīng)用程序，包括肉類和骨粉，羽毛粉，血粉，釀酒的糧食和水分含量高的污泥。 該設(shè)計(jì)確保^佳的蒸發(fā)效率，在一個(gè)緊湊的單元內(nèi)，作為一個(gè)結(jié)果，產(chǎn)品和旋轉(zhuǎn)的轉(zhuǎn)子盤組件導(dǎo)致緊湊的加熱表面要求具有高的熱傳遞率之間的良好的接觸。
Wykes范圍干燥器操作由從一個(gè)標(biāo)準(zhǔn)的介質(zhì)中，通常在6巴（表壓）到被干燥的產(chǎn)品的干飽和蒸汽的間接熱轉(zhuǎn)移。
一個(gè)典型的應(yīng)用是烹調(diào)的動(dòng)物產(chǎn)品，單位面積的生產(chǎn)能力可高達(dá)60％水分的濕產(chǎn)品16噸/小時(shí)）的生產(chǎn)一般為6.5噸干品。 水汽蒸發(fā)提取，非常適合于在一個(gè)的Wykes熱氧化劑，破壞所有的氣味氧化處理。 或者，他們可以凝結(jié)在空氣冷卻冷凝器和處理的污水處理廠，所有這些都可以作為標(biāo)準(zhǔn)Wykes產(chǎn)品。
轉(zhuǎn)子管是一種精密的機(jī)械加工軸，包含了一系列的網(wǎng)點(diǎn)沿著它的長(zhǎng)度超過，單獨(dú)的圓盤的子組件準(zhǔn)確的定位。 在操作中，被注入到該軸的一端的蒸汽進(jìn)入每個(gè)盤，通過這些開口，這也允許冷凝液回流到該軸。 被收集的冷凝水從該軸通過一個(gè)浸入管和放電通過作為蒸汽入口通過一個(gè)壓力密封的旋轉(zhuǎn)接頭的同一端。
所有的的Wykes干燥器構(gòu)造由一系列不銹鋼盤要么1700毫米直徑。或2200毫米直徑。根據(jù)干燥機(jī)的大小。每片光碟是從BS 1501：第3部分1990級(jí)304S31或相當(dāng)于不銹鋼制造。
staybars定位在圓盤使用一個(gè)特殊的對(duì)準(zhǔn)技術(shù)之前被自動(dòng)焊接在一起的兩半以提供額外的強(qiáng)度。
圓盤組裝，然后被焊接到安裝在轉(zhuǎn)子上的軸。
轉(zhuǎn)子軸的完成通過加入端短軸是偽造的，測(cè)試，然后精密機(jī)加工的轉(zhuǎn)子管的端部上的配合和螺栓。 ^終的結(jié)果是一個(gè)高效率的旋轉(zhuǎn)盤總成，已設(shè)計(jì)，以滿足^嚴(yán)格的要求。 標(biāo)準(zhǔn)轉(zhuǎn)子盤的設(shè)計(jì)，建造和測(cè)試，完全符合BS 5500，英國(guó)焊接的壓力容器標(biāo)準(zhǔn)規(guī)范。所有的焊接工藝和焊工的全面測(cè)試和批準(zhǔn)的世界上處于^水平。
外殼裝配
干燥機(jī)外殼采用12mm厚的級(jí)304L不銹鋼制造。 外殼的上半部分被設(shè)計(jì)用于收集和水蒸氣提取轉(zhuǎn)移遠(yuǎn)離產(chǎn)品。 檢查門安裝在沿其整個(gè)長(zhǎng)度的這種蒸汽圓頂。 端部法蘭用螺栓固定到殼，而這些從碳素鋼構(gòu)成的焊接到里面用不銹鋼襯里。這將確保“濕”的所有接觸的部件均采用不銹鋼。 檢修門安裝在兩端法蘭。
一般建筑
加熱介質(zhì)被饋送到內(nèi)部的轉(zhuǎn)子軸通過一個(gè)旋轉(zhuǎn)接頭，從那里被均勻地分布到每個(gè)單獨(dú)的光盤上。 的冷凝水被有效地收集，并通過轉(zhuǎn)子軸的同一端排出。 刮刀條之間安裝每張光盤，提高了產(chǎn)品的流動(dòng)，通過干燥，并防止任何建立較為干燥的加熱表面。干燥機(jī)是由安裝在軸上變速箱，動(dòng)力通過一個(gè)合適的電機(jī)額定。被裝配在兩個(gè)單元之間的皮帶驅(qū)動(dòng)的液力偶合器。
整機(jī)被支撐在兩個(gè)鞍座安裝在所制備的基礎(chǔ)，為便于安裝。
Wykes有很長(zhǎng)的交鑰匙工程，為整個(gè)歐洲的呈現(xiàn)和食品加工等行業(yè)的^供應(yīng)商建立了良好聲譽(yù)，提供一個(gè)完整的服務(wù)，從研究和開發(fā)，工藝設(shè)計(jì)，制造，調(diào)試和支持所有專業(yè)項(xiàng)目管理的全生命周期維護(hù)。 Wykes可以設(shè)計(jì)和安裝的控制系統(tǒng)，以確保集成到現(xiàn)有的網(wǎng)站程序，安裝成功的一個(gè)重要元素。
The Wykes Disc Drier is a surface contact drier designed for continuous processing of a wide range of wet solid products encountered in the food, petfood and rendering industries. Wykes Driers are installed in many applications including meat and bonemeal, feathermeal, bloodmeal, brewers grain and also high moisture content sludges. The design ensures optimum evaporation efficiency within a compact unit as a result of excellent contact between the product and rotating rotor disc assembly with high heat transfer rates leading to compact heating surface requirements. The Wykes range of driers operate by indirect heat transfer from a standard medium, usually dry saturated steam at 6 barg into the product to be dried.
A typical application is the cooking of Animal By Products where unit sizes are available for throughputs up to 16 tonne/h of wet product at 60 % moisture) producing typically 6.5 tonne of dry product. The vapour evaporated is extracted and ideally suited for disposal in a Wykes Thermal Oxidiser which destroys all the odours by oxidation. Alternately, they can be condensed in an Air Cooled Condenser and treated in an effluent treatment plant all of which are also available as standard Wykes products.
The rotor tube is a precision machined shaft, containing a series of outlets along its length over which, individual disc sub-assemblies are accurately located. In operation, steam which is injected into the shaft at one end passes into each disc through these openings which also allow condensate to flow back into the shaft. The condensate is collected from the shaft via a dip tube and discharges through the same end as the steam inlet through a pressure tight rotary joint.
All Wykes driers are constructed from a series of stainless steel discs either 1700mm dia. or 2200mm dia. depending on the size of drier. Each disc is manufactured from BS 1501: Part 3 1990 Grade 304S31 or equivalent stainless steel.
Staybars are positioned within the disc to provide additional strength using a special alignment technique prior to the two halves being automatically welded together.
The discs are sub-assembled and then installed on the rotor shaft to be welded into place.
The rotor shaft is completed by the addition of end stub shafts which are forged, tested and then precision machined to mate and bolt onto the ends of the rotor tube. The end result is a highly efficient rotary disc assembly, that has been engineered to meet the most stringent requirements. The standard rotor discs are designed, constructed and tested to fully comply with BS 5500, the United Kingdom standard specification for welded pressure vessels. All welding procedures and welders are fully tested and approved to the worlds leading standards.
Shell Assembly
The drier shell is manufactured from 12mm thick grade 304L stainless steel. The upper part of the shell is designed for collecting and transferring the water vapour extraction away from the product. Inspection doors are fitted along the full length of this vapour dome. End flanges are bolted to the shell and these are constructed from carbon steel with a stainless steel lining welded to the inside. This ensures that all contact “wetted” parts are of stainless steel. Access doors are installed in both end flanges.
